Polaris Discussions about Polaris ATVs.

Sportsman 700 faulty CDI?

  #1  
Old 05-18-2013, 06:27 PM
Tippmann98's Avatar
Trailblazer
Thread Starter
Join Date: Apr 2007
Posts: 67
Likes: 0
Received 1 Like on 1 Post
Default Sportsman 700 faulty CDI?

It's a 2003 Sportsman 700. Friend of my dad's owns it and asked if I could take a look at it. Don't know anything else about it other than one day it just wouldn't start. I started with the simple stuff...replaced spark plugs and tried starting it with the black wire from the cdi disconnected but it still won't fire. I unhooked the solenoid ground (i think) by the battery as it was very rusty and cleaned everything up to shiny bare metal again. Battery is good as it turns over fast and all the lights and dash work. Not getting spark at either cylinder. It has the Ducati cdi which is very likely at fault but seeing how it's not my money to spend on the upgrade kit what can I do to isolate the problem and make sure it isn't something else before I buy the $500 upgrade ignition kit?
 
  #2  
Old 05-18-2013, 09:15 PM
old polaris tech's Avatar
Polaris ATV Expert
Retired and loving it!
Join Date: Jun 2008
Location: North Texas
Posts: 24,352
Likes: 0
Received 33 Likes on 33 Posts
Default

Just get the #2202602 Kokusan replacement ignition kit! Don't even bother trying to fix the Ducati system as it won't hold up.Look at all the posts on the Ducati problems on the 600 and 700 atvs. Here's the pdf instructions and parts list on the kit. http://www.google.com/url?sa=t&rct=j...46751780,d.aWM
 
  #3  
Old 05-19-2013, 01:00 PM
Tippmann98's Avatar
Trailblazer
Thread Starter
Join Date: Apr 2007
Posts: 67
Likes: 0
Received 1 Like on 1 Post
Default

I had a feeling you'd say that. I noticed the instruction sheet didn't say anything about needing a puller to take the flywheel off. Is that correct?
 
  #4  
Old 05-19-2013, 02:49 PM
old polaris tech's Avatar
Polaris ATV Expert
Retired and loving it!
Join Date: Jun 2008
Location: North Texas
Posts: 24,352
Likes: 0
Received 33 Likes on 33 Posts
Default

You can get a "loaner" harmonic balancer tool kit at most auto stores. But you need 3 (3 inch long) 8mm bolts for the flywheel if the puller kit doesn't have the metric bolts in it. OEM/Harmonic balancer puller kit (27019) | Harmonic Balancer Puller | AutoZone.com
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
panicmanic
General Chat
17
09-20-2015 05:54 PM
Jason Poulin
Suzuki
6
09-20-2015 02:49 AM
mbkirk
Kids Quads
0
08-14-2015 08:20 PM
mbkirk
Technical and How-To Articles
0
08-14-2015 08:12 PM
akbrewcrew
Yamaha
4
08-09-2015 10:54 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 

Thread Tools
Search this Thread
Quick Reply: Sportsman 700 faulty CDI?



All times are GMT -5. The time now is 05:27 PM.